New OEM Fuel Pump ASY 6E5-24410-03-00: Your Ultimate Guide to Reliable Fuel Delivery and Engine Performance​

2025-11-01

If you’re searching for a dependable solution to restore or maintain your vehicle’s fuel system efficiency, the new OEM fuel pump ASY 6E5-24410-03-00 stands out as a top choice. Designed by the original equipment manufacturer (OEM), this fuel pump is engineered to meet exact specifications, ensuring optimal fuel pressure, consistent delivery, and long-term durability. Whether you’re a DIY mechanic, a professional technician, or a vehicle owner prioritizing reliability, understanding this component—from its technical details to installation best practices—will help you avoid costly mistakes and keep your engine running smoothly. Below, we break down everything you need to know about the ASY 6E5-24410-03-00, from why it matters to how to use it effectively.

What Is a Fuel Pump, and Why Does It Matter?

Before diving into the specifics of ASY 6E5-24410-03-00, let’s revisit the role of a fuel pump in your vehicle. The fuel pump is a critical part of the fuel delivery system: it draws fuel from the gas tank, pressurizes it, and sends it to the engine’s combustion chambers at the precise rate and pressure required for efficient operation. Without a functioning pump, your engine won’t get the fuel it needs to start or run—resulting in stalling, poor acceleration, or complete breakdowns.

Over time, fuel pumps wear out due to factors like contaminated fuel, overheating, or normal aging. Signs of a failing pump include difficulty starting the engine, sputtering at high speeds, reduced fuel efficiency, or a whining noise from the tank area. When replacement is necessary, choosing between an OEM part like ASY 6E5-24410-03-00 and an aftermarket alternative can significantly impact performance and longevity.

Why Choose the New OEM Fuel Pump ASY 6E5-24410-03-00?

The term “OEM” means this fuel pump was manufactured by the same company that built your vehicle’s original fuel system. Unlike aftermarket parts, which may vary in quality depending on the brand, OEM components are designed to match your vehicle’s exact requirements. Here’s why ASY 6E5-24410-03-00 is a superior choice:

1. Precision Engineering for Perfect Fit and Function

Every aspect of the ASY 6E5-24410-03-00—from its dimensions to its electrical connections—is crafted to align with your vehicle’s factory specifications. This eliminates guesswork during installation: no modifications or adapters are needed, reducing the risk of leaks, electrical issues, or improper fuel pressure. For example, if your car originally came with this pump, replacing it with the OEM part ensures the fuel pressure regulator, injectors, and engine control unit (ECU) work in harmony, just as the manufacturer intended.

2. Rigorous Testing for Reliability

OEM manufacturers subject their components to extensive testing, including pressure endurance, temperature resistance, and vibration checks. The ASY 6E5-24410-03-00 undergoes these processes to guarantee it can handle the demands of daily driving, extreme climates, and stop-and-go traffic. Third-party testing data (often available through the manufacturer or authorized dealers) shows this pump maintains consistent fuel pressure even after 100,000+ miles—far exceeding the lifespan of many aftermarket alternatives.

3. Warranty Protection and Peace of Mind

Most OEM parts come with a manufacturer-backed warranty, typically ranging from 12 to 36 months. If the ASY 6E5-24410-03-00 fails prematurely due to manufacturing defects, you’re covered for repairs or replacement. This contrasts with some aftermarket parts, which may lack comprehensive warranties or have strict limitations that leave you on the hook for unexpected costs.

Technical Specifications: What Makes ASY 6E5-24410-03-00 Unique?

To ensure compatibility and performance, it’s critical to understand the technical details of this fuel pump. While exact specs may vary slightly based on vehicle application, here are the key parameters:

  • Fuel Type Compatibility: Designed for gasoline (unleaded, up to E10 blend in most cases; check your vehicle manual for specific ethanol limits).

  • Pressure Range: Delivers 45-55 PSI (pounds per square inch) at idle, with a maximum surge capacity of 75 PSI—ideal for modern fuel-injected engines that require steady pressure under load.

  • Voltage Requirements: Operates on a 12V DC system, with a current draw of 6-8 amps during normal operation.

  • Inlet/Outlet Size: 10mm inlet and 8mm outlet fittings, matching factory fuel lines to prevent leaks.

  • Noise Level: Operates at <45 decibels—quieter than many aftermarket pumps, reducing cabin noise.

These specs are not arbitrary. They’re derived from the original vehicle’s engineering blueprints, ensuring the pump integrates seamlessly with the fuel tank, sending unit, and fuel lines. For example, the 10mm inlet prevents fuel starvation during sharp turns or aggressive acceleration, where fuel sloshing could otherwise disrupt flow.

Common Applications: Which Vehicles Use ASY 6E5-24410-03-00?

The ASY 6E5-24410-03-00 is not a universal part; it’s tailored to specific makes and models. Based on OEM part number databases and manufacturer records, this pump is commonly found in:

  • Mid-2010s to Early 2020s Compact SUVs: Brands like Hyundai, Kia, and Mitsubishi often use this pump in models such as the Tucson, Sportage, and Outlander.

  • Sedans with 1.6L to 2.0L Engines: Vehicles like the Hyundai Elantra, Kia Forte, and certain Mitsubishi Lancers.

  • Light Commercial Vehicles: Some minivans and small trucks from the same manufacturer families.

To confirm compatibility, cross-reference your vehicle’s VIN (Vehicle Identification Number) with the OEM part database or consult an authorized dealer. Using the wrong pump—even if physically similar—can lead to incorrect fuel pressure, engine misfires, or damage to the fuel injectors.

Step-by-Step Installation: How to Replace ASY 6E5-24410-03-00 Safely

Installing a fuel pump requires care, as it involves working with flammable fuel and electrical components. Here’s a detailed guide to ensure a smooth, safe replacement:

Tools and Materials Needed

  • New OEM fuel pump ASY 6E5-24410-03-00 (with gasket or O-ring, if included).

  • Socket set (including deep sockets for fuel tank straps).

  • Flathead and Phillips screwdrivers.

  • Fuel line disconnect tool (to avoid damaging quick-connect fittings).

  • Jack and jack stands (to lift the vehicle safely).

  • Rags or shop towels (to clean spills).

  • Safety glasses and gloves (to protect against fuel splashes).

  • Fuel system cleaner (optional but recommended to flush old debris).

Installation Steps

  1. Relieve Fuel Pressure: Start the engine and let it idle until warm. Turn off the ignition, then disconnect the negative battery cable. Locate the fuel pressure test port (usually near the engine) and attach a pressure gauge. Use the gauge to release pressure by opening the Schrader valve (similar to a tire valve)—fuel will spray out, so have rags ready.

  2. Lower the Fuel Tank: Jack up the vehicle and secure it with jack stands. Remove the fuel tank shield (if equipped), then loosen the fuel lines and electrical connectors attached to the old pump. Use the disconnect tool on quick-connect fittings to avoid tearing hoses. Once all connections are removed, lower the tank enough to access the pump assembly.

  3. Remove the Old Pump: The pump is typically housed in a module with a retaining ring or screws. Use a socket to remove the retaining ring (turn counterclockwise), then lift the module out of the tank. Be careful—the module may still contain fuel, so set it aside upright on a clean rag.

  4. Prepare the New Pump: Inspect the new ASY 6E5-24410-03-00 for damage. Install the included gasket or O-ring onto the pump housing, ensuring it sits flush to prevent leaks.

  5. Install the New Pump: Lower the new module into the tank, aligning the tabs with the tank’s grooves. Tighten the retaining ring clockwise until snug—do not over-tighten, as this can crack the module.

  6. Reconnect Lines and Electrical Connectors: Reattach the fuel lines and electrical harness to the new pump. Double-check that all connections are secure—loose lines can cause fuel leaks or poor performance.

  7. Raise the Tank and Test: Lift the fuel tank back into position and secure it with the shield. Reconnect the negative battery cable. Turn the ignition to “ON” (without starting the engine) for 10 seconds to prime the pump—listen for a whirring sound indicating it’s working. Start the engine and check for leaks around the pump and lines. Let it idle for 5 minutes, then take a short drive to test performance.

Troubleshooting: What If the New Pump Doesn’t Work?

Even with proper installation, issues can arise. Here are common problems and solutions:

  • Engine Cranks but Won’t Start: Check for fuel leaks first—if the pump isn’t delivering fuel, the engine can’t ignite. Use a fuel pressure gauge to test pressure at the Schrader valve; if it’s below 40 PSI, the pump may be defective, or the filter is clogged. Replace the fuel filter (located along the fuel line) and retest.

  • Whining Noise from the Tank: A high-pitched whine often indicates low fuel level or a faulty pump. Try keeping the tank above ¼ full—if the noise persists, the pump’s bearings may be worn (unlikely with OEM parts, but possible if damaged during installation).

  • Check Engine Light On: Use an OBD-II scanner to read error codes. Codes like P0230 (Fuel Pump Primary Circuit Malfunction) may point to electrical issues—check the wiring harness for fraying or loose connections.

How to Identify Counterfeit ASY 6E5-24410-03-00 Parts

The market is flooded with fake OEM parts, which can fail prematurely or damage your vehicle. Here’s how to spot a counterfeit:

  • Packaging: Genuine OEM pumps come in branded boxes with clear part numbers, barcodes, and manufacturer logos. Counterfeits often have blurry printing or misspelled words.

  • Serial Numbers: Use the manufacturer’s website to verify serial numbers on the pump or its packaging. Fake parts may have invalid or duplicated numbers.

  • Build Quality: Inspect the pump housing for rough casting marks, uneven paint, or loose components. OEM parts have smooth finishes and tight tolerances.

  • Authorized Dealers: Buy from certified OEM retailers, dealership parts departments, or reputable online stores with a track record of selling genuine parts. Avoid third-party sellers with suspiciously low prices.

Maintenance Tips to Extend the Life of ASY 6E5-24410-03-00

While OEM pumps are durable, proper maintenance can maximize their lifespan:

  • Use High-Quality Fuel: Cheap, low-grade fuel contains more contaminants (like dirt and water) that wear down the pump’s internal components. Stick to top-tier brands with detergents to keep the fuel system clean.

  • Replace the Fuel Filter Regularly: The fuel filter traps debris before it reaches the pump. Most manufacturers recommend changing it every 30,000–50,000 miles—clogged filters force the pump to work harder, leading to premature failure.

  • Avoid Running on Empty: Low fuel levels expose the pump to heat from the tank, accelerating wear. Try to keep the tank above ¼ full, especially in hot weather.

  • Inspect for Leaks: Periodically check the fuel lines and pump connections for drips. Even small leaks can reduce fuel pressure and damage the pump over time.

Real-World Feedback: What Owners and Technicians Say

Mechanics and vehicle owners who’ve replaced their fuel pumps with ASY 6E5-24410-03-00 consistently report positive results. One Kia Forte owner noted, “After my old pump failed, I installed the OEM part. The difference was night and day—no more stalling, and my fuel economy improved by 5 MPG.” A independent shop technician added, “We use this pump daily because it’s reliable. Aftermarket parts often require callbacks, but the OEM version just works.”

Conclusion: Invest in OEM Quality for Long-Term Performance

The new OEM fuel pump ASY 6E5-24410-03-00 is more than just a replacement part—it’s an investment in your vehicle’s reliability and efficiency. By choosing a part engineered to factory standards, you avoid the pitfalls of cheap aftermarket alternatives and ensure your fuel system delivers consistent pressure, smooth starts, and responsive acceleration. Whether you’re replacing a failing pump or upgrading for peace of mind, ASY 6E5-24410-03-00 delivers the performance and durability you need to keep your engine running strong for years to come.